Custom Shapes & Fabrication

Tube Manufacturing

Materials Testing

Custom Shapes & Fabrication

Engineering & Product Support

Custom Shapes & Fabrication

We are experts at taking custom designs and fabricating them into finished products. From the simplest to the most complex shapes, we will manufacture your product with extreme attention to detail and meticulous craftsmanship.

From one unit right up to a million, our production shop will cut, bend, grind, form, flare, flange, and CNC machine your tubes with the highest level of precision available. We are able to manufacture nearly any shape, including elliptical, flat oval, square, and round. Custom tubing can be made from nearly any material and can have nearly any surface finish you require.

Even with custom designs, we can achieve outside tolerances as tight as .0003″, inside tolerances as tight as ±.0005″, tube walls as tight as ±.0003″ and lengths as tight as ±.001″. That is Tube Methods’ dedication to precision.

All of our tubing is crafted to meet or exceed your specifications. We offer a wide range of industry standards including: AMS, ANSI, AS, ASME, ASTM, ISO, Mil-T, NIST, GE, LCS, and Pratt Whitney.

Custom Shapes & Fabrication Capabilities

Body Cross Section
Tubing Drawn
  • High Precision
  • Close Tolerances
  • Special and Custom Alloys

  • Special and Custom Finishes
  • Special and Custom Tempers
Fabrication Product
Elliptical
Flat Oval
Round
Square
ID and/or OD Shaped
Custom Profiles Available
All shapes can be stepped
Production Volume
Min
1 unit

Specialty Production Shop
Prototype
Low Volume
Small Run
High Volume
Large Run
Long Run
Max
1,000,000 units
Fabrication Features
Burrless Cuts
Chamfer
Flare
Flatten
Laser Cutting
CNC Machining
EDM
Electrolytic Cutting
End Forming
Punched
Hydroformed
Flanging
High Purity
Sanitary
Environmental Properties
Corrosion Resistance
Electrical Resistance
Moisture Resistance
Rust Resistance
Fabrication Processes
Bending
Capping
Chamfering
Cleaning
CNC Machining Thermocouple
Custom Packaging
Cutting
Drawing
Drilling EDM
End Forming
Flaring
Flange
Grinding
Hydroforming
Laser Cutting
Laser Welding
Polishing
Rolling
Slotting
Swedge
Surface Finish ID/OD
Down to 8 Ra depending on size, alloy, and temper.
Grinding
Polishing
Passivated
Pickling
Outside Diameter
Min
0.030"
Max
1.50"
Inside Diameter
Min
0.008"
Max
1.375"
Wall Thickness
Min
0.002"
Max
0.280"
Tube Length
Min
0.030"
Max
480"
Tolerance (+/-)
O.D. Tolerances: As Tight As .0003"
I.D. Tolerances: As Tight As ±.0005"
Tube Wall: As Tight As ±.0003"
Length: As Tight As ±.001"
Materials
Exotic Metal
Nickel
Nickel Alloy
Stainless Steel
Steel
Titanium
Industry Focus
Aerospace
Automotive
Biotech
Chemical
Chromatography
Environmental
Heavy Equipment
Laboratory Equipment
Medical
Military
Pharmaceutical
Semiconductor
Industry Standards
ANSI
AS
ASME
ASTM
ISO
Mil-T Spec
NIST
AMS
GE
LCS
Pratt Whitney
File Formats
AutoCAD (DWG, DWZ)
BMP
DXF
GIF
IGES
JPG/JPEG
PDES
PDF
Pro-E or Pro/Engineer (DRW, PRT, XPR)
SolidWorks (SLDPRT, SLDDRW, SLDDRT)
STEP
TIFF

Our Services Overview

Read more about our size limits, tolerances, inspection methods, and additional standards (eccentricity, straightness, surface roughness, tempers, and shapes).

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